What Is a Reach Truck Forklift?
A reach truck forklift is your go-to solution when vertical space is precious and aisle widths are tight. These advanced material handling machines are engineered specifically for warehouses and distribution centres where storage density, manoeuvrability, and precision matter most.
Unlike standard forklifts, reach trucks are designed to “reach” forward with their mast, allowing the forks to extend beyond the chassis and into deep racking. This means that pallets can be placed or retrieved from locations that standard forklifts simply cannot access – especially high-level or second-deep pallet positions. Their unique design makes them indispensable for maximising cubic storage and maintaining efficiency in high-density environments.
Key design elements include a compact body, high lift height capabilities, and electric powertrains optimised for indoor use. Most reach trucks are equipped with side-standing or sit-down configurations, giving operators comfort and visibility for long shifts.
Why Warehouses Love Reach Trucks
From small e-commerce facilities to massive 3PL operations, reach trucks offer a set of unmatched benefits that improve both productivity and profitability:
- Reach New Heights – Literally. With their extended lift height capability - often surpassing 10 meters - reach trucks make full use of vertical warehouse space. This allows for additional storage tiers without expanding floor area.
- Agile in Tight Spaces - Reach trucks are purpose-built for navigating narrow aisles and confined warehouse environments. Their compact frames and tight turning radii allow for superior manoeuvrability, enabling racking systems to be placed closer together without compromising access.
- Lower Costs – A Greener Footprint Powered predominantly by electricity, reach trucks eliminate the fuel costs associated with LPG or diesel-powered alternatives. Their emission-free operation is not only eco-friendly but also ideal for indoor applications where air quality matters.
- Safer, Smarter Handling - Reach trucks are engineered with enhanced visibility, ergonomic controls, and responsive braking systems. Some models also include stability systems, anti-rollback features, and load weight indicators - minimising operator error and accident risk.
- Less Downtime - With fewer moving parts and an electric motor, maintenance needs are reduced significantly. The simplicity of electric drive systems translates to less wear and tear, quicker diagnostics, and reduced operational interruptions.
HOW TO PICK THE RIGHT REACH TRUCK
Choosing the ideal reach truck for your operation depends on several key factors:
- Lift Height & Load Capacity - Consider the height of your highest racking beam and the average weight of your pallet loads. Select a truck that comfortably matches these requirements for operational safety and performance.
- Warehouse Layout - Measure your aisle widths and assess turning clearance. Reach trucks are best suited for aisles between 2.5m and 3m, depending on the model.
- Electric Advantage - Electric models are quieter, cleaner, and require less maintenance. They are the default choice for indoor settings but also thrive in semi-enclosed environments.
- Workload & Frequency - If you’re running multiple shifts or handling high throughput, invest in premium features like regenerative braking, multi-directional controls, and battery management systems to extend run time and reduce operator fatigue.
Reach truck vs. standard forklift: know the difference
| Factor | New Forklift | Used Forklift |
|---|---|---|
Best For | Tall racking & tight aisles | General lifting, indoor/outdoor |
Lift Height | Higher, for vertical storage | Moderate height |
Maneuverability | Compact, precise | Needs more space |
Power Source | Exclusively electric | Electric, diesel, or gas |
Operator Position | Side-stance or sit-down | Seated front-facing |
Visibility | High, with elevated viewpoint | Moderate to good |
Electric Reach Trucks: The Future of Warehouse Efficiency
Modern material handling is all about speed, sustainability, and safety. Electric reach trucks are meeting these demands head-on with a suite of operational advantages:
Perfect for High-Volume Workflows
Battery-powered models can handle intensive usage with minimal recharge time. Many come with quick-swap battery options or opportunity charging capabilities for maximum uptime.
Sustainability Built-In
With zero emissions and quieter operation, electric reach trucks contribute to green building certifications and improve warehouse working conditions.
Engineered for Performance
High-precision controls, faster lift/lower speeds, and smoother directional changes are standard on newer models – helping operators maintain productivity with less strain.
Safety Tips for Reach Truck Operation
Safety should never be an afterthought. These tips can help prevent accidents and maintain compliance:
Certified Operators Only
Ensure every operator has completed proper training and certification. Refresher courses should be offered regularly.
Daily Equipment Checks
Inspect brakes, mast hydraulics, tires, and safety indicators before each shift. Automated checklists can help streamline the process.
Smart Load Handling
Stick to the specified load capacity. Use pallets that are in good condition and make sure loads are balanced before lifting.
Keep to Designated Areas
Avoid using reach trucks on uneven or sloped surfaces. Reach trucks are designed for flat, even floors. Mark pedestrian zones clearly and ensure separation from vehicle traffic.
Explore Our Top Reach Truck Models
FRSB-9 | 1.4 ton – 2 ton (Sit-On Reach Truck)
- Designed for medium to heavy-duty applications
- Exceptional speed and lift power up to 10 meters
- Compact design for ultra-narrow aisle performance
- Intuitive control panel and digital diagnostics
- Smooth acceleration with reduced operator fatigue
FRB-9 | 1 ton – 2.5 ton (Stand-On Reach Truck)
- Ideal for operations requiring quick on-off access
- 360° movement and joystick-based directional control
- Sideways travel for handling long loads with precision
- Zero-radius center-pivot turning for tight spaces
- Optimised for frequent pallet movement and stock rotation
Ready to Transform Your Warehouse Operations?
From space-saving designs to advanced safety and control features, reach trucks are the future of warehouse efficiency.
Let’s find your perfect solution. Contact us today for a personalised consultation and pricing tailored to your operational needs.